Objective: Create a 3-D model of an object with a minimum of 3 parts
Systems and Tools Used:
SolidWorks 2020
Digital calipers
Compass
Straight edge
Skills Learned:
SolidWorks: Assembly, 3-D sketching, Dynamic sketches, Lofts
Problem-solving: The leg had many organic shapes that were difficult or impossible to measure. I created a system to solve this that is discussed more in-depth further down this page.
3-D modeling of a Prosthetic Leg
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Drawing Overview of Total Assembly
In this drawing, I aimed to illustrate the overall height and length of the entire assembly while indicating the location of the center of mass. I've also included notes explaining that this height may vary, as each prosthetic needs to be tailored to fit the individual patient.
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Breakdown of Assembly and Subassemblies
When I presented this drawing, my professor mentioned that he had never seen someone include three bills of materials in one place. I chose to do this because I believed it would save space, and many of the fasteners for different subassemblies are the same. I understand that the way my brain organizes things can sometimes be difficult for others to follow, so I took extra care to label and organize this page clearly.
This project featured many organic and rounded shapes. Our primary tool for measurements was calipers; however, I encountered limitations when dealing with these rounded shapes. To overcome this, I improvised by using paper, a protractor, and a compass to trace the shapes. Once I had traced them, I used the compass to find the center of each circle, allowing me to measure the radius accurately with the calipers.
Although I recognize that this method may not have been perfectly precise, I made every effort to ensure that my measurements were as close to the actual dimensions as possible by double- and triple-checking them.
Limitations of Technology








Special thanks to Hanger Inc. for providing the physical leg!
I do not own the patents for any of the above products. Credit is given in the exploded view drawing.
If you would like any of the SolidWorks files for the above project please contact me.
(603)-730-4197
Boulder, Colorado